brake fluid DODGE POWER WAGON 2005 2.G Owners Manual

18. Brake System Warning Light
This light illuminates when the ignition key is turned to
the ON position and remains on for a few seconds. If the
light stays on longer, it may be an indication that the
parking brake has not been released. This light will
illuminate if the brake fluid is low, especially when
braking or accelerating hard. This light will illuminate if
the ABS indicator light has a malfunction. This light will
flash if the engine is running and the parking brake is on.
If the light remains on when the parking brake is
released, it indicates a possible brake hydraulic system
malfunction. In this case, the light will remain on until
the cause is corrected.
If brake failure is indicated, immediate repair is necessary
and continued operation of the vehicle in this condition is
dangerous.Acceleration which causes the rear wheels to slip for a
period of time may result in the red brake light illumi-
nating and a brake switch code being set on ABS
equipped vehicles. Depressing the brake pedal should
extinguish the red brake light.
19. ABS Warning Light
This light monitors the Anti-Lock Brake System
which is described elsewhere in this manual. This
light will come on when the ignition key is turned to the
ON position and may stay on for five seconds. If the ABS
light remains on or comes on during driving, it indicates
that the anti-lock portion of the brake system is not
functioning and that service is required. See your autho-
rized dealer immediately. The ABS light could also
illuminate during loss of traction and remain illuminated
until the brake pedal is pressed.
162 UNDERSTANDING YOUR INSTRUMENT PANEL

Driving Through Water
Extreme care should be taken crossing any type of water.
Water crossings should be avoided if possible and only be
attempted when necessary, in a safe responsible manner.
You should only drive through areas which are desig-
nated and approved. You should tread lightly and avoid
damage to the environment. You should know your
vehicles abilities and be able to recover it if something
goes wrong. You should never stop or shut a vehicle off
when crossing deep water unless you ingested water into
the engine air intake. If the engine stalls do not attempt to
restart it. Determine if it has ingested water first. The key
to any crossing is low and slow. You want to use 1st gear
in 4L (low) and proceed very slowly with a constant slow
speed (3-5 mph maximum) and light throttle. Keep the
vehicle moving; do not try to accelerate through the
crossing. After crossing any water higher than the bottom
of the axle differentials, you should inspect all of the
vehicle fluids for signs of water ingestion.CAUTION!
Water ingestion into the axles, transmission, transfer
case, engine or vehicle interior can occur if you drive
too fast or through too deep of water. Water can cause
permanent damage to engine, driveline or other
vehicle components and your brakes will be less
effective once wet and/or muddy
•Before You Cross Any Type Of Water–As you
approach any type of water you need to determine if
you can cross it safely and responsibly. If necessary, get
out and walk through the water or probe it with a
stick. You need to be sure of its depth, approach angle,
current and bottom condition. Be careful of murky or
muddy waters, check for hidden obstacles. Make sure
you will not be intruding on any wildlife and you can
recover the vehicle if necessary. The key to a safe
238 STARTING AND OPERATING

the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission—6-Speed
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
This model is equipped with a clutch interlocking igni-
tion system. The clutch pedal must be fully depressed to
start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal. When launching a stationary vehicle, keep the
engine speed low until the clutch is fully engaged.G 56 Shift Pattern
–If Equipped
For improved clutch life, all six forward gears should be
used. For steady highway driving with light acceleration,
6th gear is recommended. When shifting from 4th to 5th
gear, apply side effort away and forward without push-
ing hard enough to engage Reverse gear. Shifting from
5th to 6th requires the same side effort or the lever will
return to center resulting in a shift into 4th gear and
damage the transmission, clutch, or engine.
STARTING AND OPERATING 275
5

4. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
5. Shift transfer case lever to desired position.
6. Shift automatic transmission into P (Park).
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(NEUTRAL) position without first fully engaging
the parking brake. The transfer case N (NEUTRAL)
position disengages both the front and rear drive-
shafts from the powertrain and will allow the ve-
hicle to move regardless of the transmission posi-
tion. The parking brake should always be applied
when the driver is not in the vehicle.
CAUTION!
•Do not use a bumper mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
•Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and damage
the internal parts.
TRACTION
When driving on wet or slushy roads, it is possible for a
wedge of water to build up between the tire and road
surface. This is known as hydroplaning and may cause
partial or complete loss of vehicle control and stopping
ability. To reduce this possibility, the following precau-
tions should be observed:
1. Slow down during rainstorms or when roads are
slushy.
STARTING AND OPERATING 331
5

▫Power Steering—Fluid Check............367
▫Front Suspension Ball Joints..............367
▫Steering Linkage—Inspection............368
▫Front Prop Shaft Lubrication.............368
▫Body Lubrication.....................369
▫Windshield Wiper Blades................369
▫Windshield Washers...................369
▫Exhaust System......................370
▫Cooling System.......................371
▫Hoses And Vacuum/Vapor Harnesses.......375
▫Brake System........................376
▫Clutch Hydraulic System................377
▫Clutch Linkage.......................378▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................378
▫Transfer Case........................379
▫Front Drive Shaft.....................379
▫Manual Transmission..................379
▫Automatic Transmission................380
▫Front Wheel Bearings..................383
▫Selection Of Lubricating Grease...........383
▫Noise Control System Required Maintenance
& Warranty.........................384
▫Appearance Care And Protection From
Corrosion...........................388

Fuse And Relay Center...................393

Vehicle Storage........................393
350 MAINTAINING YOUR VEHICLE

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brake System
Power Disc Brakes (front and rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake Master Cylinder
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX”dot and an“MIN”dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark, because leakage may occur at the cap.
With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type.
376 MAINTAINING YOUR VEHICLE

WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
MAINTAINING YOUR VEHICLE 377
7

Automatic Transmission
Fluid Level Check
The fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is at
normal operating temperature. Operation of the trans-
mission with an improper fluid level will greatly reduce
the life of the transmission and of the fluid. Check the
fluid level whenever the vehicle is serviced.
Fluid Level Check–545RFE
Check the fluid level while the transmission is at normal
operating temperature 82°C (180°F). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the“HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
380 MAINTAINING YOUR VEHICLE

a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two“COLD”(lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the“HOT”
(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
MAINTAINING YOUR VEHICLE 381
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid
Transfer Case MoparATF+4, Automatic Transmission Fluid
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid
Front Driveshaft Grease Fitting. Use Mopartype MS-6560 (lithium based grease), or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
Front and Rear Axle Synthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5/11.5 inch Rear AxlesDO
NOT REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid
408 MAINTAINING YOUR VEHICLE